About Metalcess
Metalcess works with our client for the whole metal lifecycle from raw ore extraction to metal recycling!We focus on copper/lead/zinc smelting project and its byproduct recovery.We are specialized in byproduct recovery such as copper and lead anode slime recovery, lead fire-refining dross recovery/zinc leaching residue treatment, and secondary ...
The TBRC as a unit with a promising future for …
The TBRC as a unit with a promising future for secondary copper plants H. Bussmann Huttenwerke Kayser Aktiengesellschaft, Lunen, Germany ABSTRACT Plants for copper winning from secondary raw material in their conventional structure are operating with the aggre gates blast furnace, converter, refining
Melting and refining furnaces
Melting, refining and casting of copper scrap with possible additional liquid charging to anode or FRHC copper. ... it is possible to charge liquid material via launders from recycling of lower grade material in a BlueSmelter or TBRC (Top Blown Rotary Converter). The units can also be offered "H2-ready", enabling CO2- reduced copper ...
Copper and E-waste Recycling Theory and Industrial …
Chifeng Jinjian Copper Group ChifengCity, China Cu Concentrates 480,000 2008 Russian Copper Company Karabash, Russia Cu Concentrates 550,000 2006 Birla Copper Dahej, India Cu Concentrates 350,000 2003
Copper Anode Slime Recovery-Copper-
Metalcess provide anode slime pressure leaching,small capacity TBRC smelting,separating lead from gold by vacuum distillation, etc. Contact Us; Chinese | English; Metal Extracting | Ore Beneficiation ... Anode slime is a …
The treatment of copper refinery anode slimes | JOM
There are numerous viable approaches to the treatment of anode slimes from electrolytic copper refining. Of particular interest in the treatment of slimes are the behavior and recovery of selenium. The understanding of the process chemistry involved in the treatment of anode slimes should be aided considerably by recent work on the formation and characterization of slimes. …
Converters for non-ferrous metals
The portfolio of converter processes is widely spread and mainly depends on the specific requirements of the metallurgical process. The most commercially important form is the treatment of molten metal sulfides to produce crude …
Top Blown Rotary Converter (TBRC) Smelting-Metal …
Metalcess provide PM recovery≥99.6%, TBRC mini-scale smelting system to recover precious metal and rare metal from anode slime,WEEE/PCB/IC,copper scrap and gold-silver refining ash/slag/residue. Top Blown Rotary Converter (TBRC) Smelting-Metal Recycling-
Aurubis opts to double capacity at Georgia plant
Aurubis' investment in its under-construction Georgia recycled-content copper production facility now has been placed at $692 million. Photo courtesy of Aurubis AG. ... scrap-fed copper refinery. ... (TBRC), which …
BlueTechnology – a new benchmark in non-ferrous …
melting, refining and casting of copper scrap in one flexible unit. The copper scrap is charged in form ... Developed in the 1930s, the TBRC smelts and converts a variety of primary and secondary ...
The TBRC as a unit with a promising future for …
The TBRC as a unit with a promising future for secondary copper plants H. Bussmann Huttenwerke Kayser Aktiengesellschaft, Lunen, Germany ... this operation copper refining scrap is added - the slag from this process is also returned to the blast furnace. The reached. Besides energy requirements for
Extraction and Recovery of Critical Metals from Electronic …
The other major challenge in smelting E-Scrap with conventional technology, particularly TBRC technology, is the formation of an operable slag. As observed in the slags reported for secondary copper TBRC sites, significant fluxing is performed to dilute the concentration of alumina (Al 2 O 3) and lime (CaO). Both components stabilise the ...
Global Copper Market Outlook, Opportunities And …
Global copper market report 2022 by The Business Research Company includes refining industry, metal processing industry, chemical industry, and other types, underground mining, surface mining. ... TBRC's copper market report identifies top countries and segments for opportunities and strategies based on market trends and leading competitors ...
BlueMetals Technology—Experience from Commissioning E …
For a further processing of the copper alloy, a tailor-made top blown rotary converter (TBRC) as a converting and refining unit is applied. The process is designed for converting "black copper" to "raw copper" and for separating heavy metals, e.g. lead and tin for a further processing.
Unlock the value of Waste Electrical and Electronic …
copper refining technology covers the entire process based on highly proven equipment and pre-engineered solutions. Our technology enables sustainable and economically viable copper electrorefining for both new and existing operations. Benefits: • Complete copper refinery design covering tankhouse, solution
Pyrometallurgical Processing of Secondary Lead Material: …
Top Blown rotary converters (TBRC), often named Kaldo converters, were originally applied to the refining of iron into steel in the 1960s. Nowadays, the process is used primarily to refine non-ferrous metals, such as copper and nickel. ... Thermal refining of soft and hard lead represent 90% of the world's lead refining capacity. Removal of ...
BlueMetals Technology – New Milestone in WEEE …
Semi products Raw copper Raw copper Black copper/ Raw copper Further optional refining ... converting step of the TBRC is complete, the liquid raw copper produced therein is added to the
Refractory solutions for high production returns
The capability to produce high quality copper wire from cheaper, dirtier scrap can improve considerably the profitability of secondary copper refining furnaces. The global depletion of easily accessible primary copper reserves (from mined oxide/ sulphide concentrates) has led to secondary copper processing assuming an ever-increasing
Copper Scrap Recycling-Metal Recycling-
Copper Scrap Recycling. Group. Copper Scrap. Smelting and Processing Process. Product. A. High grade copper scrap (Cu>98%) Shaft furnace smelting + heat holding furnace + continuous casting + continuous rolling. High conductivity copper rod; copper plate and copper foil. B. Brass Scrap. Induction furnace melting and component adjusting ...
Metallurgical Process for Total Recovery of All Constituent …
The common pyrometallurgical route of precious metal recovery from copper anode slimes involves multistep processing, including smelting in a Dore furnace, TBRC or similar …
Efficient Synchronous Extraction of Nickel, …
Synchronous extractions of nickel, copper, and cobalt by selective chlorinating roasting and water leaching to low–grade nickel–copper matte. Separation and Purification Technology 195, 149 ...
Recycling Technology
In a top blown rotary converter (TBRC) the copper content is further enriched to 95 % and tin and lead are separated into a slag. The tin-lead slag is subsequently processed into a tin-lead alloy in the directly connected tin-lead furnace.
Top Blown Rotary Converter
The Top Blown Rotary Converter (TBRC) is a pyrometallurgical furnace that can be used for the recovery, upgrade and refining of metals; this includes: Multi-purpose melting. Recovery of metals such as iron, copper and zinc from slags …
Aurubis opts to double capacity at Georgia plant
An equipment and technology contract signed by Aurubis AG provides additional detail on the Germany-based metals production and recycling firm's intention to double the initially announced capacity at its Richmond, …
Top Blown Rotary Converter (TBRC)-Pyrometallurgy
TBRC is a rotary tiltable furnace for smelting anode slime,WEEE,non-ferrous metal smelting slag and setting slurry to recover gold, silver and other precious metal. It can also treat copper concentrate and secondary material like scrap copper, scrape lead, lead slag, lead dust,etc. ... Lead Bullion Fire-refining and Electrorefining Process ...
China Customized Copper Scrap Refining Furnace …
Copper Scrap Refining Furnace. Copper scrap refining furnace is a wide range of furnaces Furnace for copper scrap has many types such as TBRC, Anode furnace and etc. CHMM is specialized in producing Anode furnace which is mainly used to refine the molten copper from upstream melting furnaces for copper scrap.
Insights Into The Copper Market's Growth Potential 2024-2033
The Business Research Company's global market reports are now updated with the latest market sizing information for the year 2024 and forecasted to 2033 The copper market size has grown strongly in recent years. It will grow from $166.25 billion in 2023 to $179.84 billion in 2024 at a compound annual growth rate (CAGR) of
Recycling solutions for non-ferrous metals
The fire refining furnaces used for the anode production line are either tilting refining furnaces (TRF) or elliptic tilting refining furnaces (ETRF), optionally expanded with a top blown rotary converter (TBRC). Tilting refining furnaces are based on an improved scrap charging system and, optionally, semiautomatic skimming that keeps the ...
Slag Design for Electronic Waste Recycling in TBRC Reactors
WEEE contains metals like copper, silver, gold, selenium, tellurium, indium, nickel, tin and lead, which build up in total to a value between 1,000 and 4,000 €/t scrap depending on the commodity ...
Copper Dross
Focusing on high demand of precious metal recovery and large treatment amount, Metalcess offers solution of TBRC smelting + lead distillation & gold metal extraction. ... Anode slime is a byproduct of copper or lead electro-refining process and found in electrolytic cell bottom or on the anode scrap surface. The copper anode slime and lead ...