The Sintering Process of Iron Ore Fines – IspatGuru
At the end of the machine, the sintered material in the form of cake is discharged into the hot sinter crusher. Here the hot sinter cake is crushed to a pre-determined maximum particle size. From here the sinter is discharged onto sinter cooler which can be either straight line or circular cooler. After cooler the sinter is transferred to the ...
Improving the reliability of the sinter crushing, …
The sinter enters DShchG-1688 jaw crushers 1 with discharge slits of 80-130 mm, and then proceeds to self-balancing screens 2 of the 168 KGr 2000x5000 mm type. ... Hot flue dust (450-550~ enters hopper 16, to then be sent by plate conveyors 17 to ... research data shows that the optimum content of A1203 is 9.0-9.5%. ...
Sinter Plant
Hot sinter crusher. At the end of the sintering machine's pallet car line is a hot sinter crusher, which reduces the sintered ore into pieces of less than 150 mm. Since the crusher processes …
Sinter Plant Design, Engineering, Construction | M HEAVY …
The cooled sinter comes to the bar screen, where a +50 mm fraction is separated and crushed in a two-roll gear crusher. Then, the sinter is sorted into fractions: 5-50 mm – usable for shipment to consumers; 5-16 мм – "bed"; 0-5 мм – return fines. A usable sinter (5-50 mm) is conveyed to the blast furnace shop. Sinter Machines Gas ...
Solutions for Wear Protection in Iron and Steel Industry
SINTER PLANT PIG IRON AND STEEL PRODUCTION Solid material flow Extracted air/heat Raw material stockpile Stacker/reclaimer Conveyor belt Crushers and screens Feeding silos Raw coal bunkers Coal silo Coking plant Coke wharfs Coke bunker Dedusting Feeding Sinter belt (including dedusting) Sinter cooler Stockhouse (including dedusting) Sinter crusher
Sinter Crusher at Best Price in Vadodara, Gujarat
AMBICA CRUSHTECH PRIVATE LIMITED, Established in 1998 at Vadodara in Gujarat, is a leading Manufacturer,Supplier of Construction Machinery in India. AMBICA CRUSHTECH PRIVATE LIMITED is one of Trade India's verified and trusted sellers of listed products. With extensive experience in supplying and trading Sinter Crusher, AMBICA CRUSHTECH …
Study of the agglomerate crushing process and industrial
Building upon these insights, a modernized toothed rotary crusher featuring a nonlinear rotor was developed and implemented in the sintering production of Branch No. 1 …
Movable Sinter Breaker
The function of the sinter breaker is to crush the hot sinter cake into smaller chunks. High temperature abrasion takes place and leads to intensive wear on the rotating crusher stars and the grizzly bars.
EWAC Alloys Limited
After the sintering process, the Single Roll Crusher or the Sinter Breaker is the equipment that crushes large blocks of red hot sinter cakes at 650-900°C, falling from the Pellet Car. The Sinter Breakers consist of 9 to 18 sprockets having 3 or 4 integral radial arms mounted and assembled on a shaft to form a roll crusher.
Chromium Carbide / Dry Abrasion (SUPER STANHARD HT 79)
KEY APPLICATION AREAS : Clinker crusher hammers, Sinter crusher hammers, sinter & clinker hubs, Sinter and clinker knife bars, ID fans handling high temperature flue gases, slurry pumps, billet conveyor rolls, hot slag conveyors.
Iron Ore Sintering
Hot crushing is done by single-roll crusher. Granulation of the cooled sinter cake will separate the product sinter, bedding material, and return ore based on their particle sizes. Product sinter is delivered to the ironmaking process, the bedding material required for sintering is delivered to the head of sintering machine and the powder in ...
New Measurement Techniques Describing the Sinter Process
The crushing noise peaks from the sinter in the hot crusher can be observed after 0.5, 1.8, 3 and 4.2 min in the image but also smaller following peaks after the main peak at 3–3.5 and 4.2–4.5 min. These vertical peaks reach mainly from 0.10–25 kHz but are also detectable in higher frequencies over the hole frequency bandwidth up to 50 ...
Development of AISI A2 Tool Steel Beater Head for an Impact Crusher …
Failure analysis of a tool steel (AISI A2) beater head of an impact crusher and development of suitable heat treatment process to improve its performance have been presented. The beater heads were failing prematurely by brittle fracture from its pin-hole locations. The investigation consisted of visual inspection, fractography, chemical analysis, characterization …
Sintering: Most Efficient Technologies for Greenhouse …
In a static sinter bed, there are various zones like cold sinter, hot sinter, combustion zone, preheating zone, drying zone ... and sinter crusher. Sinter plants act as sinks for solid wastes generated in steel plants. Wastes such as flue dust, LD slag mill scale, iron-bearing dust/sludge, etc. comprise of around 5% of total material used for ...
Hot sinter material conveyor
Provide a reliable solution for dust-free transport of hot and abrasive sinter material. The Solution Downstream the sintering car a crusher crumbles sinter lumps and discharges them on a Superbelt ® conveyor. The latter transports approx. 70 t/h of sintered material at 300°C, with peaks of up to 500-550°C.
Study of the Energy-Power Parameters of the Crushing …
The hammer crusher DMRiE 14.5×13 (technical characteristics are presented above) was used as the test equipment, the hammer was driven by an asynchronous motor DAZO 450U-8UI with the following technical specifications: rated power Р r = 500 kW; AC frequency f = 50 Hz; number of poles pairs p = 4; nominal rotational speed r n = 740 rpm ...
Coke Substitution with Anthracite in Sintering Production
The sinter pieces that fall at the discharge end are crushed by rotary hedg crushers to a size of up to approximately 200 mm. This is followed by transport by a steel conveyor to the sorter. ... The technical data of the sintering carts are provided in Table 4. ... The use of hot sinter results in an increase in blast furnace discharge ...
TeroMatec
Technical Data For Joining, Buttering and Rebuilding 690 Fe Bucket blades, grabs, leveller blades, tooth-holders on ... Sinter crushers and fans, hot sieves, screens and bells. Hardness : 61-66 HV 4395N Fe ... Technical Specifications TeroMatec® Wire Feeder 600 Input voltage range 21-110 V DC
Conveying and Cooling in the Iron and Steel Industry
The Pan Conveyor receives the hot Fe-Sinter from the crusher at a temperature of 600 to 900 °C with a grain size of more than 250 mm and transfers it to the cooler. The particularly solid …
Comprehensive technical data of crushers for a wide …
The DRC series is a compact roller crusher with roller tech- nology from the sizers known on the market, only with a significant difference in the hydraulic gap adjustment.
Development of AISI A2 Tool Steel Beater Head for an …
The sinter plant has two raw materials bedding and blending (RMBB) units, namely, RMBB#1 and RMBB#2, which have 6 and 7 impact crushers. The impact crushers crush the flux materials used in sintering like lime stone, dolomite, pyroxenite, etc. The primary crushers which ro-tate at an rpm of around 675 first crush the raw materials
Jaw Crusher Production Rate Of Vertical Cement Mill
Vertical Roller Mill for Cement,Grinding Vertical Mill in … Cement Production Line Iron Ore Crusher Jaw Crusher Spare … hot shear blades, mandrel shafts, guide rollers, sinter crushers…
The Drop Weight Test Revisited: Characterization of the …
At the end of the grate the hot sinter breaks into lumps of up to half a meter in size and falls onto a rotary crusher. The crushed hot sinter may still contain pieces of 300 mm size when it issieved at about 5mm mesh size. Specimens of hot sinter were taken from this sieve just before being charged onto the rotary sinter cooler.
Virtual Sinter®: Digital Twin for Integrated Sinter Plants
Virtual Sinter® is a software tool that utilizes physics-based and data-driven models to simulate the operation of all the unit operations in the sinter plant and predict sinter quality in real time …
Polymer Crushers/Cutters
Rotor plastic crushers are universal crushing machines designed to reprocess waste of various polymers – almost all types of plastics, particularly hard ones. The crushers will manage wrap film, agro fleece, insulation materials, flexible sheet materials, crates, bins, bottles, jars and buckets. ... Sinter Machines. 35, Peelamedu ...
3 Technology for high demanding steel sinter crushers
The insuficient wear resistance of the standard solutions is due to three main factors: the sinter high temperature that reduces the hardfacing characteristics, the sinter abrasive nature that …
Virtual Sinter®: Digital Twin for Integrated Sinter Plants
phere. The hot sinter cake is crushed using a spike crusher to less than 200 mm in size and is cooled in an annular cooler using forced draught fans to temperatures less than 50 °C. The size of cooled sinter is reduced further to less than 40 mm using a …
CRUSHING HOT SINTER WITH THE USE OF …
The sinter plant operated by the Cherepovets Metallurgical Combine Severstal'is using cantilevered grates to crush the hot sinter. The use of such grates solves the problem of improving the durability of the crushing machines and results in a substantial monetary savings.
hot crusher of sinter cake – Grinding Mill China
sinter crusher, specially-designed single roll crushers. lumps of hot and cold sinter or primary crushed sinter in sintering plants. mode of operation. the sinter cake of various sizes that are dependent on the sinter belt … » More detailed Crushing Machines, Sinter Crusher, Semi Mobile Crushing Plant …. The major feed material constitutes the lumps of hot and cold …
Sinter Production
At the end of sintering, sinter cake comes off the pallet and falls into the gear crusher (10). After the hot return (11) is eliminated, which is fed into the mixing drum, the suitable sinter cake fraction is sent to coolers (12) and after cold screening (13), the sinter cake is loaded into wagons for delivery to the blast furnace shop (14).